1. Drafting
According to the custom-made patterns or the novel designs designed by the designer according to the market popularity, the cartographer draws, pictures and labels according to the desired pattern. After the drawings are made, the weaving workers will carry out the meticulous weaving according to the drawings. The deviation is not allowed to be traced. After weaving, it must be as realistic as the drawings.
2. Fixing the warp
Hanging by different numbers, in feet, the scale is the first step in woven carpets. Its quality is directly related to the carpet type and quality of a carpet, which usually requires skilled craftsmen to skillfully In one go, to ensure that the hanging and the tension are even.
3. Hand-knotting
Hand knotting is a very old way of weaving. For the image depicted by the pattern design, the manual technician takes the color line in the left hand, the knife in the right hand, knots the front and back, pulls the frame over the weft, then beats, then cuts the color with a knife. Line, leave 1.5 cm long, keep the silk thread consistent, the carpet surface is flat, the side should be straight, and the carpet is positive. This double-knot weaving method brings the designer's carefully designed patterns to life on the carpet. The flower line is 220-250 grams per square foot. A worker weaves a 300-inch 5×8-foot Silk Carpet. -20 months, 800 lanes of 1.4 x 2 feet will take 40-50 months. And make a 1000-line silk carpet, the material and hair silk are almost the same thickness, even with a magnifying glass, after a girl finishes, the vision will drop to varying degrees, usually no longer do the second. This high-count silk carpet is especially difficult to weave, most precious, highly collectible, durable, and many people buy it for use as a heirloom, so it is also known as "soft gold."
4. Sniffing
When a new carpet is woven, it will be carefully cut from the rack and into the flat cut. The leveling workers require superb leveling technology, and the carpet surface is flattened by a flat carpet machine to ensure that the surface of the carpet is smooth and smooth.
5. Washing-Natural withering
With modern washing technology, dirt and residual silk are removed several times. Then take the carpet out of the room, put it on the shelf, and dry it naturally without sun exposure until the front and back of the blanket and all dry.
6. Weaving fringes
Then, the technician will carefully check whether the whole carpet has flaws, correct the blanket type, and finally enter the branching stage. The manual technicians will carefully select the seed according to the color of each carpet. The ear of the most beautiful carpet art is carried out. In this way, a beautiful handmade silk carpet is completed.
Ironing is the final step in the carpet production process. Workers take off their shoes, squat on the carpet, hold two irons in their hands, carefully examine each part of the pleats for ironing, and ensure that the temperature of the iron is just right for the Silk Rug. After the ironing is completed, a perfect carpet is completed.
After all the processes are completed, each one must be as realistic as the drawings by inspection. After strict verification by the technical personnel of the factory and then approved by the national light industry, our products can go to market.
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Email: office@nanyangcarpet.com
WhatsApp/Phone: +86 150 3823 8579
